Cast Iron & SG Iron Casting Facilities
Machine Shops
Investment Casting
Cast Iron & SG Iron Casting Facilities
Moulding, Melting & Foundry Facilities
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Fully automated sand plant with two 500 kg mixers, delivering consistent, high-quality moulding sand
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Sand preparation capacity of up to 40 tonnes per hour, meeting stringent moulding parameters
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RHINO HPML Automatic Moulding Line for castings ranging from 75 kg to 300 kg
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DISA ARPA 450 and DISA ARPA 300 jolt squeeze moulding machines operating simultaneously
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Manual moulding facilities for castings from 7 kg up to 350 kg
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Inductotherm high-frequency induction melting systems with variable power control
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Crucible capacities of 750 kg, 500 kg, and 50 kg for precise temperature-controlled molten metal
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Capability to produce SG Iron castings
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Equipped with pouring ladles and hanger-type shot blasting machines
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Dedicated SUSHA Core Shooter shop
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In-house fettling, grinding, and paint shop for complete finishing solutions
Sand Casting Technical Details
Moulding Lines
| ARPA 450 (Make DISA) | ARPA 300 (Make DISA) | RHINO HPML | |
|---|---|---|---|
| Box Size (MM) | 610 x 610 | 610 x 445 | 1050 x 800 |
| Weight Range (In Kg) | 40 to 100 | 7 to 40 | 75 to 300 |
| Mould Rate / Hour | 35 | 45 | 40 |
Core Shop Core Shell Shooters
| Machine | Count | Make | Plate Size |
|---|---|---|---|
| Shell Core Shooters (Vertical Parted) | 4 | Susha Conventional | 15″ x 12″ |
| Shell Core Shooters (Vertical Parted) | 2 | Susha Automatic | 15″ x 12″ |
- Single Directional Flow for Head Core Assemblies
- Gas Fired (Dual Fuel – LPG / Bio Gas) Core Ovens. We have both Continuous & Batch Ovens.
- Core Storage & Handling System.
Melting Furnaces
| S.No. | Machine | Count | Make | Melting Capacity |
|---|---|---|---|---|
| 1 | High Frequency Induction Furnace | 2 | Inductotherm | 750 Kg |
| 2 | High Frequency Induction Furnace | 1 | Inductotherm | 500 Kg |
| 3 | High Frequency Induction Furnace | 1 | Inductotherm | 50 Kg |
- Fume Extraction System
- Spectrometer & Spectra-View to check and display online chemistry.
Machine Shops
Tool Room
Tool Room
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Well-equipped in-house Tool Room, the backbone of our casting operations
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Dedicated pattern shop with milling machines, test benches, and testing laboratory
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CAD/CAM-enabled R&D centre focused on new product development
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In-house design, machining, repair, inspection, and validation of patterns, dies, and match plates
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Ensures dimensional accuracy, superior finish, and faster development cycles
CNC Machine Shop
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Fully equipped in-house CNC machine shop for machining all LINTAS products
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CNC Turning Centres from reputed brands Doosan, Ace, and LMW, equipped with Fanuc controls
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Vertical Machining Centres (VMCs) from Doosan and FANUC (Robo-Drill)
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Capability to achieve micron-level tolerances, excellent surface finish, and high positional accuracy
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Complete in-house manufacturing of patterns, dies, and match plates under strict quality supervision
Conventional Machine Shop & Assembly Line
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Customised conventional machine shop dedicated to LINTAS brand diesel engine spares
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Equipped with special purpose machines, customised lathe beds and tool posts
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Facilities include hydraulic boring machines, drilling centres, and milling machines
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Professionally designed shop layout ensuring smooth job flow and elimination of material backtracking
Investment Casting
Investment Casting
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Also known as precision casting or lost-wax casting
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Produces complex components with high accuracy and excellent surface finish
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Wax patterns form disposable ceramic moulds for casting
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Enables net-shape / near-net-shape castings, reducing machining and material waste
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Suitable for aluminium, bronze, magnesium, carbon steel, and stainless steel
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Used for turbine parts, medical equipment, gears, jewellery, and complex machine components
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Custom pattern and mould design support for every project
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Manufacturing Capabilities in Investment Casting
Single Piece Weight – 40 Grams to 20 Kg for Stainless Steel
| Process | Machine | Make | Capacity / No. of Machines |
|---|---|---|---|
| Wax Moulding | Injection Moulding | Modtech | 6 |
| Melting | Induction Furnace | Inductotherm | 150 Kg Dual Track |
| Dewaxing | Autoclave | Bernard | 150 Shells / Hour |
| Surface Finish Treatment | Shot Blast Machine | Mera, Belt Tumble Type | 2 |
| Shell Baking | Shell Fire, LPG Powered | – | Matches Melting Capacity |
| Dewaxing | Boiler | Long-Life |
